Creeling Automation
Creeling Automation

Creeling Automation

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MODRA CreelMT

The smart alternative to the traditional fixed creel. CreelMT is an automated yarn creeling system for tufted carpet machines that winds yarn to the length required for each needle position and uses robotic package handlers to place the yarn package into a mobile creel trolley. To remain relevant in the global tufting industry, it is increasingly important to focus on the automation of various labor-intensive processes. In this context, CreelMT clearly stands out.

Automation aimed at reducing labor requirements—while simultaneously and significantly minimizing yarn waste—is vital to the future vision of the tufting industry. By precisely winding carpet yarn and supplying an exact, position-specific quantity of yarn for each production order, a high level of process control is achieved. In combination with mobile creel trolleys that can be beam-spliced directly to the tufting machine, changeover and splice-over times are drastically reduced. This enables highly efficient production of three-dimensional carpets on machines with individual yarn control. As a result, a substantial increase in the Overall Equipment Effectiveness (OEE) of the tufting machine can be realized.

MODRA CreelMT
Fixed creel automation
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Fixed creel automation

In addition to automating creeling for tufting machines with uneven draw or unequal yarn consumption from needle to needle, we also focus on offering fixed creel automation solutions for high-volume tufting machines and plain, continuous production processes. These systems are designed to fully automate the supply, placement, and splicing of bobbins in the creels feeding the tufting machines. As a result, manual handling is eliminated, removing the need for operators to lift and install 5–6 kg bobbins and perform manual splicing within the creel area.

The key advantages of this approach are significant labor reduction and consistent yarn feeding to the tufting machines, both of which contribute to increased efficiency and higher overall productivity. All fixed creel automation projects are developed as custom solutions. We work closely with each customer to define the production requirements and deliver systems that are specifically tailored to the intended manufacturing process.

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Creeling solutions

LCM works closely with its customers to deliver custom-made creeling solutions. This includes completely rethinking existing creeling setups or modifying them to meet current operational requirements, as well as future-proofing existing creels.

In addition, we offer a service to re-tube existing creeling installations using new tubing supplied directly from our stock. Our technicians travel worldwide to perform these services on-site at the customer's facilities.

Together with the customer, we assess specific needs and develop turnkey solutions designed to fully relieve the customer from operational complexity and project execution.

Creeling solutions

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